ICON High Power

Our illustrious ICON was built with sustainability in mind. It is designed to reduce the carbon footprint drastically. The ICON Power Source is Plug and Play. It is energy efficient and extremely agile. It’s compact in size and occupies a small floor area. It functions using a static inverter circuit.

The ICON utilizes a solid state IGBT as a fail-safe mechanism. The power supply can be operated either locally or remote, this includes Start, Stop and Power Level Adjust operations.The power supply has an integral PLC and HMI with a digital touch screen display that indicates output Frequency and Kilowatts. The digital touch screen can display the status of various control functions. This includes the following:

Control Power
Power (Heat) On/Off
Power Supply Current Limit
Water Pressure
Water Temperature
Remote information about the machine management system

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Product Highlights

Increases throughput: Fast, easy, accurate and repeatable heat delivery improves productivity.
Is Eco-Friendly: No emission of flame or gas, virtually no radiant heat. This reduces the carbon footprint and makes it environmentally sustainable, without sacrificing productivity.
Broad Application Spectrum: It’s flexibility and application versatility allow you to practically perform any heating task within the wide range of frequency with respect to desired application.
Power Source reduces costs: Precision heat delivery eliminates wastage, which increases efficiency and minimizes energy costs.

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Main features

Range of coils: ICON systems can be moulded from a wide array of coil designs developed by our specialists in designing. We manufacture and deliver customized long-life coils.
Power Source: Versatile load matching,which offers a high degree of flexibility for different heating applications.
Maximum Output Power: ICON operates on the maximum power output feature with 10% more rated output power.
Remote Monitoring and Control Access: ICON offers remote monitoring with access to controls over most of the applicable networks(mobile, Wi-Fi, Modbus, can bus etc)

The system is device agnostic, it works on mobile, tablet and computer. It can also be connected toan MIS (Management Information System). Our data acquisition system ensures traceability over the entire diagnosis.

Seamless Service Process offers maximum uptime:

Fast and easy access to components across the globe.
Emergency response program for critical spare parts can be offered to ensure maximum uptime.

Typical applications for ICON High Power

Hardening

Hardening is a process of heating followed by cooling generally fast for increase hardness and mechanical strength of steel. Induction hardening, using induction heating and quenching, provides an economical way to process shafts, gears, bearings, yokes, spindles, sprockets, wire, tube, pipe or other parts.

Tempering

Tempering is a process able to decrease the hardness, strength and increases the toughness of hardened steels while removing the tensions created in the material, leaving the steel with the required hardness. A heating process that optimizes mechanical properties in workpieces that have already been hardened.

Annealing

Induction annealing enables precise, fast and reliable control of metal material properties through recrystallization and controlled subsequent cooling. Induction annealing is mainly used for softening and stressrelieving of metals and offers enormous advantages over conventional methods.

Pre and Post heating

Induction pre and post heating is a process where materials or workpieces are heated by induction in before or after further processing. For example, in the cable and wire industry, cable cores are preheated before insulation extrusion. Metal components and welds, for example, must often be post-heated to relieve internal.

Get in touch

You can talk directly to our sales team for indepth knowledge about the ICON High Power product.

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Jayanth Vasu Subramaniyan

Asian and Oceanic Market

+91 97399 10108

sjv@effee-induction.com

Related industries

Automotive

Automotive industries Induction heating machines are integral in the manufacture of many parts along the automotive drive train-including CV joints, tulips, gears, steering racks and wheel hubs.

Aerospace

Induction heating applications and technologies are being adopted substantially by turbine manufacturers and maintenance companies. It offers benefits like energy saving, time saving, etc.

Oil & gas

Our ingenious induction heating technology offers multiple advantages like energy saving, reduced processing time, temperature control, etc. for the oil and gas industry.

Power generation

Power generation induction heating can be used to manufacture wind turbines with a seamless maintenance process which diminished downtime and ensured maximum uptime.

Railway

Induction heating is used extensively in the railway industry. It is crucial in forging the railroad infrastructure and manufacture of parts for assemblies, bearings, brakes, etc. It has the ability to integrate, streamline and combine multiple process stages.

Metal & Foundry

What if we told you that our established induction feeding technology could decrease your feeder size by 90% and save 40% power per casting, Will you embrace it? The contemporary way of casting metals

Ship building

Induction heating used throughout the ship building industry is the most effective and environmentally sustainable mechanism. It is used for desk and bulkhead straightening, turbine blade brazing, etc.

Wire & Cable

The energy cable has revolutionized various facets across multiple industries over the last couple of decades. Induction heating is used for entire tube annealing, hardening and tempering, etc.

Electro mechanical

Induction brazing of bars, strands, rings and wires in motors, generators and transformers. One-shot or segment brazing of short circuit rings. Pre-heating of generator components and casings before welding.