ICHILL

Brazing is a highly efficient way of joining dissimilar metal parts together. A filler material is applied and melted to form a fused piece. Filler materials come in many shapes and sizes. Induction brazing is ideal for high volume production due to its high efficiency and repeatability.

Hardening is a process of heating followed by cooling generally fast for increase hardness and mechanical strength of steel. Induction hardening, using induction heating and quenching, provides an economical way to process shafts, gears, bearings, yokes, spindles, sprockets, wire, tube, pipe or other parts.

Typically, metals will expand in response to heating and contract when it is cooling. This dimensional response to temperature change is known as thermal expansion. Induction shrink fitting is where we use this effect to either fit or remove parts. It is also a quick and effortless process with less risk of mechanical damage to the component.

Induction pre and post heating is a process where materials or workpieces are heated by induction in before or after further processing. For example, in the cable and wire industry, cable cores are preheated before insulation extrusion. Metal components and welds, for example, must often be post-heated to relieve internal.

Expanding bolts with induction is the proven time and labour-saving alternative to inefficient flame and resistance heating. With induction, a specially designed coil is inserted into the bolt. Rapid, precisely controlled and localized heat is then induced.

The induction method is used for clean, safe and simple removal of coatings. It works by the principle of generating heat in the steel substrate sufficiently to break the bond between the steel and coating layer.

Induction annealing enables precise, fast and reliable control of metal material properties through recrystallization and controlled subsequent cooling. Induction annealing is mainly used for softening and stressrelieving of metals and offers enormous advantages over conventional methods.

Bonding is an adhesive curing process which allows the quick joining of two elements. In the modern assembly of mechanical parts bonding is increasingly used instead of spot welding and rivets as examples.

The cable heating can be offered to these variety of steel structural wire and copper and aluminium conductors to fibre optic cables.

Curing can be done by induction heating for chemical and molecular level structural changes in a polymeric material such as epoxies, phenolics, polyesters and silicones. These materials are applied in many ways to various products for bonding, protective coating, sealing and insulation.

When unwanted distortions in metal structures appear, their correction becomes necessary in many industrial processes.

Tempering is a process able to decrease the hardness, strength and increases the toughness of hardened steels while removing the tensions created in the material, leaving the steel with the required hardness. A heating process that optimizes mechanical properties in workpieces that have already been hardened.