Bonding & Debonding

Bonding is an adhesive curing process which allows the quick joining of two elements. In the modern assembly of mechanical parts bonding is increasingly used instead of spot welding and rivets as examples.

Bonding is an adhesive curing process which attaches two elements rapidly. In the modern assembly of mechanical parts, bonding is increasingly used instead of spot welding and rivets.

Induction bonding consists of accelerating the polymerization of the glue by heating the metal parts to be joined. The required temperatures are generally in the range from 150ºC to 220°C.

De-bonding of rubber components can be critical to the re-utilization of costly manufactured coated components. The energy efficient application of induction heat reduces overall manufacturing costs for production.

Induction bonding is the preferred bonding method in the automotive industry, widely used to bond steel and aluminum sheet metal. Induction Bonding is increasingly employed to bond new lightweight composite and carbon fibre materials. Induction bonding is used to bond curved strands, brake shoes and magnets in the electro technical industry. This process is largely used in assembly lines of car bodywork and aerospace industry.

 

Advantages/Benefits

  • Induction bonding has controlled heating  which ensures constant quality of joints.
  • Easy integration in assembly lines and reduced process time
  • A small heated zone which minimizes total panel elongation.
  • This process ensures precise heat input to each area.
  • Properties of induction bonding adhesives are excellent compared to adhesive cured by oven or convectional heat processes.
  • Monitoring and controlling the surface temperature of the substrate is possible which gives accurate and consistent curing of adhesive.

Typical industries for Bonding & Debonding

Aerospace

Induction heating applications and technologies are being adopted substantially by turbine manufacturers and maintenance companies. It offers benefits like energy saving, time saving, etc.

Oil & gas

Our ingenious induction heating technology offers multiple advantages like energy saving, reduced processing time, temperature control, etc. for the oil and gas industry.

Railway

Induction heating is used extensively in the railway industry. It is crucial in forging the railroad infrastructure and manufacture of parts for assemblies, bearings, brakes, etc. It has the ability to integrate, streamline and combine multiple process stages.

Wire & Cable

The energy cable has revolutionized various facets across multiple industries over the last couple of decades. Induction heating is used for entire tube annealing, hardening and tempering, etc.

Electro mechanical

Induction brazing of bars, strands, rings and wires in motors, generators and transformers. One-shot or segment brazing of short circuit rings. Pre-heating of generator components and casings before welding.

Get in touch

You can talk directly to (Global market) and Vishwaas (Asian and Oceanic market), for indepth knowledge about Bonding & Debonding applications.

Products for this application
ICON

The ICON was developed by incorporating latest advancements in induction technology and harnessing our extensive expertise in this field. The ICON product line offers unrivalled reliability and application flexibility.

ICON Standalone

The ICON was developed by incorporating latest advancements in induction technology and harnessing our extensive expertise in this space.