The ICON was developed by incorporating latest advancements in induction technology and harnessing our extensive expertise in this space.
Our illustrious ICON was built with sustainability in mind. It is designed to reduce the carbon footprint drastically. It is energy efficient and extremely agile. It’s compact in size and occupies a small floor area. It functions using a static inverter circuit. The ICON utilizes a solid state IGBT as a fail-safe mechanism. The power supply can be operated either locally or remotely, this includes Start, Stop and Power Level Adjust operations. The power supply has an integrated PLC and HMI with a digital touch screen display that indicates output Frequency and Kilowatts. The digital touch screen can display the status of various control functions. This includes the following:
Increases throughput: Fast, easy, accurate and repeatable heat delivery improves productivity.
Is Eco-Friendly: No emission of flame or gas, virtually no radiant heat. This reduces the carbon footprint and makes it environmentally sustainable, without sacrificing productivity
Broad Application Spectrum (lets you do more): Its flexibility and application versatility allow you to practically perform any heating task within the frequency range.
Power Source reduces costs: Precision heat delivery eliminates wastage, which increases efficiency and minimizes energy costs
Range of coils: ICON systems can be moulded from a wide array of coil designs developed by our specialists in designing. We manufacture and deliver customized long-life coils.
Power Source: Versatile load matching, which offers a high degree of flexibility for different heating jobs.
Maximum Output Power: ICON operates on the maximum power output feature with 10% more rated output power.
Remote Monitoring and Control Access: ICON offers remote monitoring with access to controls over most of the applicable networks (mobile, Wi-Fi, Modbus, can bus etc). The system is device agnostic, it works on mobile, tablet and computer. It can also be connected to an MIS (Management Information System). Our data acquisition system ensures traceability over the entire diagnosis.
Seamless Service Process offers maximum uptime
Brazing is a highly efficient way of joining dissimilar metal parts together. A filler material is applied and melted to form a fused piece. Filler materials come in many shapes and sizes. Induction brazing is ideal for high volume production due to its high efficiency and repeatability.
Hardening is a process of heating followed by cooling generally fast for increase hardness and mechanical strength of steel. Induction hardening, using induction heating and quenching, provides an economical way to process shafts, gears, bearings, yokes, spindles, sprockets, wire, tube, pipe or other parts.
The induction method is used for clean, safe and simple removal of coatings. It works by the principle of generating heat in the steel substrate sufficiently to break the bond between the steel and coating layer.
Typically, metals will expand in response to heating and contract when it is cooling. This dimensional response to temperature change is known as thermal expansion. Induction shrink fitting is where we use this effect to either fit or remove parts. It is also a quick and effortless process with less risk of mechanical damage to the component.
Curing can be done by induction heating for chemical and molecular level structural changes in a polymeric material such as epoxies, phenolics, polyesters and silicones. These materials are applied in many ways to various products for bonding, protective coating, sealing and insulation.
When unwanted distortions in metal structures appear, their correction becomes necessary in many industrial processes.
The cable heating can be offered to these variety of steel structural wire and copper and aluminium conductors to fibre optic cables.
Induction pre and post heating is a process where materials or workpieces are heated by induction in before or after further processing. For example, in the cable and wire industry, cable cores are preheated before insulation extrusion. Metal components and welds, for example, must often be post-heated to relieve internal.
Induction annealing enables precise, fast and reliable control of metal material properties through recrystallization and controlled subsequent cooling. Induction annealing is mainly used for softening and stressrelieving of metals and offers enormous advantages over conventional methods.
Expanding bolts with induction is the proven time and labour-saving alternative to inefficient flame and resistance heating. With induction, a specially designed coil is inserted into the bolt. Rapid, precisely controlled and localized heat is then induced.
Bonding is an adhesive curing process which allows the quick joining of two elements. In the modern assembly of mechanical parts bonding is increasingly used instead of spot welding and rivets as examples.
Tempering is a process able to decrease the hardness, strength and increases the toughness of hardened steels while removing the tensions created in the material, leaving the steel with the required hardness. A heating process that optimizes mechanical properties in workpieces that have already been hardened.
You can talk directly to our sales team for indepth knowledge about the ICON Standalone product.
Induction heating applications and technologies are being adopted substantially by turbine manufacturers and maintenance companies. It offers benefits like energy saving, time saving, etc.
Automotive industries Induction heating machines are integral in the manufacture of many parts along the automotive drive train-including CV joints, tulips, gears, steering racks and wheel hubs.
Induction brazing of bars, strands, rings and wires in motors, generators and transformers. One-shot or segment brazing of short circuit rings. Pre-heating of generator components and casings before welding.
What if we told you that our established induction feeding technology could decrease your feeder size by 90% and save 40% power per casting, Will you embrace it? The contemporary way of casting metals
Our ingenious induction heating technology offers multiple advantages like energy saving, reduced processing time, temperature control, etc. for the oil and gas industry.
Power generation induction heating can be used to manufacture wind turbines with a seamless maintenance process which diminished downtime and ensured maximum uptime.
Induction heating is used extensively in the railway industry. It is crucial in forging the railroad infrastructure and manufacture of parts for assemblies, bearings, brakes, etc. It has the ability to integrate, streamline and combine multiple process stages.
Induction heating used throughout the ship building industry is the most effective and environmentally sustainable mechanism. It is used for desk and bulkhead straightening, turbine blade brazing, etc.
The energy cable has revolutionized various facets across multiple industries over the last couple of decades. Induction heating is used for entire tube annealing, hardening and tempering, etc.