ICON

The ICON was developed by incorporating latest advancements in induction technology and harnessing our extensive expertise in this field. The ICON product line offers unrivalled reliability and application flexibility.

Our illustrious ICON was built with sustainability in mind. It is designed to reduce the carbon footprint drastically. The ICON Power Source is Plug and Play and houses an integrated chiller. It is energy efficient and extremely agile. It’s compact in size and occupies a small floor area. It functions using a static inverter circuit.

The ICON utilizes a solid state IGBT as a fail-safe mechanism. The power supply can be operated either locally or remote, this includes Start, Stop and Power Level Adjust operations. The power supply has an integral PLC and HMI with a digital touch screen display that indicates output Frequency and Kilowatts. The digital touch screen can display the status of various control functions.

Product Highlights
  • Increases throughput: Fast, easy, accurate and repeatable heat delivery improves productivity.
  • Is Eco-Friendly: No emission of flame or gas, virtually no radiant heat. This reduces the carbon footprint and makes it environmentally sustainable, without sacrificing productivity
  • Broad Application Spectrum (Lets you do more): Its flexibility and application versatility allow you to practically perform any heating task within the frequency range.
  • Power Source reduces costs: Precision heat delivery eliminates wastage, which increases efficiency and minimizes energy costs.
Main features
Range of coils

ICON systems can be molded from a wide array of coil designs developed by our specialists in designing. We manufacture and deliver customized long-life coils

Integrated Chiller

It houses an inbuilt chiller which has a modular compact design. This results in saving energy and allows ease of operation with mobility

Power Source

Versatile load matching, which offers a high degree of flexibility for different heating jobs

Maximum Output Power

ICON operates on the maximum power output feature with 10% more rated output power

Remote Monitoring and Control Access

ICON offers remote monitoring with access to controls over most of the applicable networks (mobile, wifi, modbus, canbus etc)

The system is device agnostic, it works on mobile, tablet and computer. It can also be connected to an MIS (Management Information System). Our data acquisition system ensures traceability over the entire diagnosis.

Seamless Service Process offers maximum uptime
  • Retractable chiller for easy access to components.
  • Fast and easy access to components across the globe.
  • External water for cooling can be used in bypass mode.
  • Emergency response program for critical spare parts can be offered to ensure maximum uptime.
Why is ICON better
  • minimal floor area (1/4 of the size)
  • Improved mobility
  • Energy efficient with cooling-based technology via actual load (vfd controlled)
  • Plug and play

Typical applications for ICON

Bolt Heating
Bolt Heating

Expanding bolts with induction is the proven time and labour-saving alternative to inefficient flame and resistance heating. With induction, a specially designed coil is inserted into the bolt. Rapid, precisely controlled and localized heat is then induced.

Hardening
Hardening

Hardening is a process of heating followed by cooling generally fast for increase hardness and mechanical strength of steel. Induction hardening, using induction heating and quenching, provides an economical way to process shafts, gears, bearings, yokes, spindles, sprockets, wire, tube, pipe or other parts.

Shrink Fitting
Shrink Fitting

Typically, metals will expand in response to heating and contract when it is cooling. This dimensional response to temperature change is known as thermal expansion. Induction shrink fitting is where we use this effect to either fit or remove parts. It is also a quick and effortless process with less risk of mechanical damage to the component.

Annealing
Annealing

Induction annealing enables precise, fast and reliable control of metal material properties through recrystallization and controlled subsequent cooling. Induction annealing is mainly used for softening and stressrelieving of metals and offers enormous advantages over conventional methods.

Bonding & Debonding
Bonding & Debonding

Bonding is an adhesive curing process which allows the quick joining of two elements. In the modern assembly of mechanical parts bonding is increasingly used instead of spot welding and rivets as examples.

Brazing
Brazing

Brazing is a highly efficient way of joining dissimilar metal parts together. A filler material is applied and melted to form a fused piece. Filler materials come in many shapes and sizes. Induction brazing is ideal for high volume production due to its high efficiency and repeatability.

Cable Heating
Cable Heating

The cable heating can be offered to these variety of steel structural wire and copper and aluminium conductors to fibre optic cables.

Coating Removal
Coating Removal

The induction method is used for clean, safe and simple removal of coatings. It works by the principle of generating heat in the steel substrate sufficiently to break the bond between the steel and coating layer.

Curing
Curing

Curing can be done by induction heating for chemical and molecular level structural changes in a polymeric material such as epoxies, phenolics, polyesters and silicones. These materials are applied in many ways to various products for bonding, protective coating, sealing and insulation.

Pre and Post heating
Pre and Post heating

Induction pre and post heating is a process where materials or workpieces are heated by induction in before or after further processing. For example, in the cable and wire industry, cable cores are preheated before insulation extrusion. Metal components and welds, for example, must often be post-heated to relieve internal.

Straightening / Bending
Straightening / Bending

When unwanted distortions in metal structures appear, their correction becomes necessary in many industrial processes.

Tempering
Tempering

Tempering is a process able to decrease the hardness, strength and increases the toughness of hardened steels while removing the tensions created in the material, leaving the steel with the required hardness. A heating process that optimizes mechanical properties in workpieces that have already been hardened.

Get in touch

You can talk directly to our sales team for indepth knowledge about the ICON product.

No items found.
Jayanth Vasu Subramaniyan
Jayanth Vasu Subramaniyan
Asian and Oceanic Market
Vishwaas B S
Vishwaas B S
Asian and Oceanic Market
Related industries
Metal & Foundry
What if we told you that our established induction feeding technology could decrease your feeder size by 90% and save 40% power per casting, Will you embrace it? The contemporary way of casting metals

What if we told you that our established induction feeding technology could decrease your feeder size by 90% and save 40% power per casting, Will you embrace it? The contemporary way of casting metals

Railway
Induction heating is used extensively in the railway industry. It is crucial in forging the railroad infrastructure and manufacture of parts for assemblies, bearings, brakes, etc. It has the ability to integrate, streamline and combine multiple process stages.

Induction heating is used extensively in the railway industry. It is crucial in forging the railroad infrastructure and manufacture of parts for assemblies, bearings, brakes, etc. It has the ability to integrate, streamline and combine multiple process stages.

Automotive
Automotive industries Induction heating machines are integral in the manufacture of many parts along the automotive drive train-including CV joints, tulips, gears, steering racks and wheel hubs.

Automotive industries Induction heating machines are integral in the manufacture of many parts along the automotive drive train-including CV joints, tulips, gears, steering racks and wheel hubs.

Wire & Cable
The energy cable has revolutionized various facets across multiple industries over the last couple of decades. Induction heating is used for entire tube annealing, hardening and tempering, etc.

The energy cable has revolutionized various facets across multiple industries over the last couple of decades. Induction heating is used for entire tube annealing, hardening and tempering, etc.

Oil & gas
Our ingenious induction heating technology offers multiple advantages like energy saving, reduced processing time, temperature control, etc. for the oil and gas industry.

Our ingenious induction heating technology offers multiple advantages like energy saving, reduced processing time, temperature control, etc. for the oil and gas industry.

Power generation
Power generation induction heating can be used to manufacture wind turbines with a seamless maintenance process which diminished downtime and ensured maximum uptime.

Power generation induction heating can be used to manufacture wind turbines with a seamless maintenance process which diminished downtime and ensured maximum uptime.

Ship building
Induction heating used throughout the ship building industry is the most effective and environmentally sustainable mechanism. It is used for desk and bulkhead straightening, turbine blade brazing, etc.

Induction heating used throughout the ship building industry is the most effective and environmentally sustainable mechanism. It is used for desk and bulkhead straightening, turbine blade brazing, etc.

Electro mechanical
Induction brazing of bars, strands, rings and wires in motors, generators and transformers. One-shot or segment brazing of short circuit rings. Pre-heating of generator components and casings before welding.

Induction brazing of bars, strands, rings and wires in motors, generators and transformers. One-shot or segment brazing of short circuit rings. Pre-heating of generator components and casings before welding.