Brazing
Brazing is a highly efficient way of joining dissimilar metal parts together. A filler material is applied and melted to form a fused piece. Filler materials come in many shapes and sizes. Induction brazing is ideal for high volume production due to its high efficiency and repeatability.
Brazing is a highly efficient way of combining dissimilar metal parts together. A filler material is used as a bridge; it is applied and melted to form a fused piece. Filler materials come in various shapes and sizes, such as pre-formed braze rings, shims and rods.
Induction brazing is ideal for high volume production due to its high efficiency rate and recurrent nature. Applications, such as soldering or brazing, require significantly faster heating times compared to heating in a furnace or by flame.
In contrast to heating by flame or in a furnace, where only the surface is being heated by convection, induction brazing produces precisely controlled joints with faster execution time.
Advantages/Benefits
• Safety and efficiency – the induction brazing process involves no fuel, gas or open flame and provides improved HSE. Selective heating directly targeted at the desired area of the workpiece ensures high efficiency throughput.
• Easy and safe application of induction brazing – the heat input for induction brazing can easily be controlled and delivered with high precision.
• Ideal for serial production due to precise process repeatability.
• The process eliminates the distortion and other undesirable metallurgical changes in different regions of the work pieces.
• Reduction of porosity and weak brazing joints, due to precise and reliable process control, such as power and time.
Induction heating applications and technologies are being adopted substantially by turbine manufacturers and maintenance companies. It offers benefits like energy saving, time saving, etc.
Our ingenious induction heating technology offers multiple advantages like energy saving, reduced processing time, temperature control, etc. for the oil and gas industry.
Induction heating is used extensively in the railway industry. It is crucial in forging the railroad infrastructure and manufacture of parts for assemblies, bearings, brakes, etc. It has the ability to integrate, streamline and combine multiple process stages.
Induction brazing of bars, strands, rings and wires in motors, generators and transformers. One-shot or segment brazing of short circuit rings. Pre-heating of generator components and casings before welding.
The energy cable has revolutionized various facets across multiple industries over the last couple of decades. Induction heating is used for entire tube annealing, hardening and tempering, etc.
Automotive industries Induction heating machines are integral in the manufacture of many parts along the automotive drive train-including CV joints, tulips, gears, steering racks and wheel hubs.
Power generation induction heating can be used to manufacture wind turbines with a seamless maintenance process which diminished downtime and ensured maximum uptime.
What if we told you that our established induction feeding technology could decrease your feeder size by 90% and save 40% power per casting, Will you embrace it? The contemporary way of casting metals
Induction heating used throughout the ship building industry is the most effective and environmentally sustainable mechanism. It is used for desk and bulkhead straightening, turbine blade brazing, etc.
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Products for this application
The ICHILL was created by incorporating latest advances in induction chiller technology and harnessing our extensive expertise in this space. The ICHILL product line offers unrivalled reliability and application flexibility.
The ICON was developed by incorporating latest advancements in induction technology and harnessing our extensive expertise in this space.
The ICON was developed by incorporating latest advancements in induction technology and harnessing our extensive expertise in this field. The ICON product line offers unrivalled reliability and application flexibility.
